Ford Comuta Electric Car How Many Were Produced Revealed
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Only 150 Ford Comuta electric cars were ever produced, making it one of the rarest and most intriguing prototypes in Ford’s history. Built in the 1970s as a response to oil crises and urban pollution, this compact electric vehicle showcased forward-thinking innovation but never entered mass production, leaving a unique legacy in automotive evolution.
Key Takeaways
- Production numbers were limited: Ford built only a small batch of Comuta EVs for testing.
- Exact figures remain undisclosed: Ford never officially confirmed total production numbers publicly.
- Prototypes dominated output: Most units were pre-production models for research purposes.
- Low-volume manufacturing: Estimates suggest fewer than 100 units were ever made.
- Historical significance: The Comuta paved the way for Ford’s future EV innovations.
📑 Table of Contents
- The Forgotten Pioneer: Uncovering the Story Behind the Ford Comuta Electric Car
- The Birth of the Ford Comuta: Origins and Development
- Production Numbers: How Many Ford Comuta Electric Cars Were Actually Built?
- Why the Ford Comuta Never Went into Mass Production
- The Ford Comuta’s Legacy: Lessons for the Modern EV Era
- Data and Statistics: The Ford Comuta in Numbers
- Conclusion: The Ford Comuta’s Enduring Impact on Electric Mobility
The Forgotten Pioneer: Uncovering the Story Behind the Ford Comuta Electric Car
The early 1970s marked a pivotal moment in automotive history, when concerns about oil shortages, pollution, and urban congestion prompted major automakers to explore alternatives to gasoline-powered vehicles. Among these innovators, Ford Motor Company took a bold step with its Ford Comuta, a compact electric car that emerged as one of the first serious attempts by a major manufacturer to create a viable urban electric vehicle. While today we celebrate Tesla, Nissan Leaf, and other modern EVs, the Comuta represents a forgotten chapter in the evolution of electric mobility—a prototype that laid the groundwork for future innovation.
Despite its historical significance, the Ford Comuta remains shrouded in mystery, particularly regarding its production numbers. Unlike today’s EVs, which are mass-produced in the hundreds of thousands, the Comuta was a limited-run prototype designed to test feasibility rather than dominate the market. This scarcity has fueled curiosity among automotive historians, environmental advocates, and EV enthusiasts alike. How many were actually built? Why didn’t Ford scale up production? And what can we learn from this early experiment in the context of today’s booming electric vehicle industry? In this comprehensive exploration, we’ll uncover the truth behind the Ford Comuta electric car how many were produced, while examining its design, performance, and lasting legacy.
The Birth of the Ford Comuta: Origins and Development
Why Ford Entered the Electric Vehicle Space in the 1970s
The Ford Comuta was born out of necessity and foresight. In the wake of the 1973 oil crisis, when global oil prices skyrocketed and supply chains were disrupted, American automakers faced mounting pressure to reduce dependence on fossil fuels. The U.S. government began pushing for fuel-efficient and alternative-energy vehicles, while consumers grew increasingly concerned about rising gas prices and environmental degradation. Ford, always a leader in innovation, responded with Project Comuta—a research initiative launched in 1971 to explore battery-powered transportation.
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Unlike previous electric vehicles (EVs) of the early 20th century, which had largely faded into obscurity due to the dominance of internal combustion engines, the Comuta was developed using modern engineering principles. Ford engineers aimed to create a practical, city-focused EV that could meet the daily commuting needs of urban dwellers. The goal wasn’t to replace the family sedan but to offer a zero-emission alternative for short-distance travel—something that aligns closely with today’s micro-mobility and last-mile delivery trends.
Design and Engineering of the Comuta Prototype
The Ford Comuta was a two-door, four-passenger compact vehicle measuring just 8 feet 6 inches long—about the size of a modern Smart Fortwo or Honda Fit. Its diminutive size made it ideal for navigating narrow city streets and finding parking in dense urban environments. The car featured a fiberglass-reinforced plastic (FRP) body, which reduced weight and improved corrosion resistance—a smart choice for a vehicle designed to operate in stop-and-go traffic.
- Powertrain: The Comuta was powered by a 48-volt electric motor connected to a bank of 24 six-volt lead-acid batteries, delivering approximately 11 horsepower (8.2 kW). While modest by today’s standards, this setup was cutting-edge for the era.
- Top Speed: The car could reach a top speed of 35 mph (56 km/h), sufficient for city driving but not highway speeds.
- Range: On a full charge, the Comuta achieved a range of 40–60 miles (64–97 km), depending on driving conditions. This was considered competitive at the time, especially for urban commuters who typically drove less than 20 miles per day.
- Charging: Recharging took about 8–10 hours using a standard household 110V outlet, similar to early 21st-century EVs.
One of the most innovative aspects of the Comuta was its regenerative braking system—a technology that recovers energy during deceleration and feeds it back into the battery. While rudimentary compared to modern systems, this feature demonstrated Ford’s forward-thinking approach and hinted at the potential of energy-efficient EVs.
Production Numbers: How Many Ford Comuta Electric Cars Were Actually Built?
Official Records vs. Historical Accounts
The central question driving this inquiry—how many Ford Comuta electric cars were produced—has no single definitive answer, but the consensus among automotive historians, Ford archives, and museum curators points to a very small production run. According to verified sources, including the Ford Motor Company Archives and documentation from the National Museum of American History, **only 15 to 20 Ford Comuta prototypes were ever built between 1971 and 1973**.
This limited production was intentional. The Comuta was not a commercial product but a research and development prototype designed for real-world testing. Each unit was hand-assembled at Ford’s Advanced Vehicle Operations (AVO) facility in Dunton, England—the same site where the Ford GT40 and other experimental models were developed. Unlike mass-produced vehicles, the Comutas were not stamped with VINs in the traditional sense, making tracking difficult. However, surviving records and photographs confirm that at least 18 units were completed and deployed for testing.
Deployment and Testing: Where the Comutas Went
The Ford Comutas were distributed to various locations across the United Kingdom and the United States for field trials. These tests were critical to evaluating performance, reliability, and user acceptance in real-world conditions. Some key deployment sites included:
- London, UK: Used by postal workers and municipal employees for short-range delivery and administrative tasks. Feedback highlighted the car’s ease of use and low maintenance costs.
- Detroit, Michigan: Tested by Ford employees and local government agencies. The cold winters of Michigan provided valuable data on battery performance in sub-zero temperatures—a major challenge even today.
- San Diego, California: One unit was sent to a municipal fleet to assess suitability for warm-climate operations. The mild weather allowed for optimal battery efficiency, with some testers reporting ranges exceeding 70 miles.
- University of Michigan: Engineers studied the regenerative braking system and conducted battery life cycle analysis, contributing to future EV research.
These field tests generated extensive reports, but Ford ultimately decided not to commercialize the Comuta. The primary reasons included:
- High battery costs (lead-acid batteries were expensive and degraded quickly)
- Limited range and slow charging times
- Lack of public charging infrastructure
- Consumer preference for gasoline vehicles with longer range and faster refueling
Surviving Units: Where Are the Comutas Today?
Of the original 15–20 units, only a handful remain in existence. Their rarity makes them highly sought after by collectors and museums. Here’s where some are currently housed:
- National Motor Museum, Beaulieu, UK: Holds one of the best-preserved Comutas, displayed alongside other British and international EVs.
- Henry Ford Museum (Dearborn, Michigan): Features a Comuta in its “Driving America” exhibit, contextualizing it within the broader history of American transportation.
- Ford Heritage Collection (UK): Maintains at least two units, though they are not always on public display.
- Private Collectors: A few Comutas are owned by vintage EV enthusiasts in Europe and North America, often restored to working condition.
Restoration efforts have been challenging due to the scarcity of original parts, particularly the custom-built battery management system and FRP body molds. Enthusiasts have had to fabricate replicas or adapt modern components to keep these historic vehicles operational.
Why the Ford Comuta Never Went into Mass Production
Technical Limitations of the 1970s
While the Ford Comuta was a technological marvel for its time, it was constrained by the limitations of 1970s engineering. The most significant barrier was the **battery technology**. Lead-acid batteries, though reliable and well-understood, had several drawbacks:
- Low Energy Density: They provided limited range per charge and added significant weight to the vehicle.
- Short Lifespan: Most batteries degraded after 500–800 charge cycles, requiring replacement every 2–3 years.
- Slow Charging: An 8–10 hour charge time was impractical for users needing quick turnarounds.
Additionally, the electric motor and power electronics were inefficient by today’s standards. Heat dissipation, power loss, and control system complexity all reduced overall performance. Ford engineers estimated that even with improvements, a production model would struggle to exceed 80 miles of range—insufficient to compete with gasoline cars that could travel 300+ miles on a single tank.
Economic and Market Challenges
Beyond technical hurdles, Ford faced economic and market barriers that made mass production unviable:
- High Production Costs: Hand-building each Comuta cost significantly more than a conventional Ford Escort or Pinto. Economies of scale were impossible with such a small run.
- Consumer Skepticism: In the 1970s, EVs were seen as impractical, underpowered, and unreliable. The public associated electric cars with golf carts, not real vehicles.
- Lack of Incentives: Unlike today, there were no tax credits, subsidies, or emissions regulations encouraging EV adoption. The U.S. government focused more on fuel economy (e.g., CAFE standards) than electrification.
- Oil Industry Influence: With oil prices stabilizing by the late 1970s, the urgency to develop EVs diminished. Ford shifted focus back to fuel-efficient gasoline engines.
Ford’s decision to shelve the Comuta was pragmatic, not dismissive. The company recognized that the technology wasn’t ready, and the market wasn’t receptive. Instead, Ford continued investing in research, eventually leading to projects like the Ford Ranger EV in the 1990s and the modern Ford Mustang Mach-E and F-150 Lightning.
The Ford Comuta’s Legacy: Lessons for the Modern EV Era
How the Comuta Paved the Way for Today’s Electric Vehicles
Though the Ford Comuta never reached dealerships, its influence on the future of electric mobility is undeniable. Many of the challenges it faced—battery life, charging infrastructure, consumer acceptance—are still being addressed today. But the solutions have evolved dramatically:
- Battery Technology: Lithium-ion batteries now offer 3–5x the energy density of lead-acid, with longer lifespans and faster charging. Modern EVs like the Tesla Model 3 can travel over 300 miles on a single charge.
- Regenerative Braking: The Comuta’s early implementation of this feature is now standard in all EVs, improving efficiency by up to 15–20%.
- Urban Mobility Focus: The Comuta’s compact design anticipated today’s micro-EVs, such as the Citroën Ami and Renault Twizy, which are designed specifically for city use.
- Government Support: Unlike the 1970s, governments now offer tax credits, rebates, and infrastructure investments to promote EV adoption.
Ford itself has embraced its own history. The company frequently references the Comuta in marketing materials for its modern EVs, framing the Mustang Mach-E as the spiritual successor to the original electric pioneer. This continuity helps build brand credibility and connects Ford’s past innovation with its present-day sustainability goals.
Tips for EV Enthusiasts: What the Comuta Teaches Us
For those interested in electric vehicles, the Ford Comuta offers valuable lessons:
- Start Small, Think Big: The Comuta proved that even a limited prototype can spark industry-wide change. Today’s startups and hobbyists can learn from this approach—test, iterate, and scale.
- Focus on Use Case: The Comuta was designed for city driving, not cross-country trips. Modern EV buyers should assess their daily needs before choosing a vehicle with the right range and features.
- Advocate for Infrastructure: One reason the Comuta failed was the lack of charging stations. EV owners today can support local initiatives to expand public charging networks.
- Preserve History: Vintage EVs like the Comuta are irreplaceable. Support museums, restoration projects, and EV heritage events to keep this legacy alive.
Data and Statistics: The Ford Comuta in Numbers
Key Specifications and Production Data
Below is a comprehensive data table summarizing the Ford Comuta’s technical specs and production details:
| Feature | Specification |
|---|---|
| Production Years | 1971–1973 |
| Units Built | 15–20 (estimated) |
| Manufacturing Site | Ford AVO, Dunton, UK |
| Body Material | Fiberglass-reinforced plastic (FRP) |
| Length | 8 ft 6 in (2.59 m) |
| Weight | 1,100 lbs (500 kg) |
| Motor Type | 48V DC electric motor |
| Horsepower | 11 hp (8.2 kW) |
| Top Speed | 35 mph (56 km/h) |
| Battery Type | 24 x 6V lead-acid batteries |
| Total Voltage | 48V |
| Range | 40–60 miles (64–97 km) |
| Charging Time | 8–10 hours (110V) |
| Features | Regenerative braking, heater, windshield wipers, headlights |
| Test Locations | UK, USA (Michigan, California) |
| Surviving Units | 4–6 (known) |
This data underscores the Comuta’s role as a prototype rather than a production vehicle. Its specs reflect the constraints of its era, but its design philosophy—compact, efficient, urban-focused—remains highly relevant today.
Conclusion: The Ford Comuta’s Enduring Impact on Electric Mobility
The question of how many Ford Comuta electric cars were produced has a clear answer: only 15 to 20 units, built as experimental prototypes between 1971 and 1973. While this number may seem insignificant compared to the millions of EVs on the road today, the Comuta’s impact far exceeds its production volume. It was a bold experiment that challenged the status quo, tested real-world viability, and laid the conceptual foundation for the electric revolution that would come decades later.
From its innovative regenerative braking system to its focus on urban mobility, the Comuta anticipated many of the trends shaping modern EVs. Its failure to enter mass production was not a defeat but a necessary step in the long journey toward sustainable transportation. Ford’s willingness to invest in risky, forward-looking projects like the Comuta demonstrates the importance of innovation through iteration—a lesson that resonates across industries.
Today, as we celebrate the rapid growth of electric vehicles, it’s worth remembering pioneers like the Ford Comuta. They remind us that progress often begins with a small, quiet step—one that may not make headlines but changes the world in the long run. Whether you’re an EV enthusiast, a historian, or simply curious about automotive evolution, the Comuta story is a testament to the power of vision, persistence, and the relentless pursuit of a cleaner future. And who knows? The next great EV breakthrough might just start with a prototype no one expected—just like the Ford Comuta.
Frequently Asked Questions
How many Ford Comuta electric cars were produced?
The Ford Comuta, an experimental electric vehicle from the 1970s, had a limited production run of approximately 100 units. These were primarily used for testing and demonstration purposes rather than commercial sale.
Why is the Ford Comuta’s production number so low?
The Ford Comuta was a prototype designed to evaluate urban electric mobility during the 1970s oil crisis. Its low production count reflects its role as a research project, not a mass-market vehicle.
Is the Ford Comuta considered a rare electric car?
Yes, the Ford Comuta is extremely rare, with only about 100 units ever built. Its limited production and historical significance make it a sought-after collector’s item today.
Were Ford Comuta electric cars sold to the public?
No, the Ford Comuta was never sold commercially. The small fleet was distributed to universities, government agencies, and energy companies for testing and feedback.
How does the Ford Comuta compare to modern electric cars in production?
Unlike today’s mass-produced EVs, the Ford Comuta’s output was minimal—just 100 units versus millions for modern models. This highlights how early EVs were experimental, not scalable solutions.
Where can I find a surviving Ford Comuta electric car?
Remaining Ford Comutas are mostly preserved in museums or private collections, including the Henry Ford Museum. Their rarity makes them a prized piece of automotive history.