Inside the Rezvani Factory Where Luxury Meets Performance

At the Rezvani factory in Irvine, California, cutting-edge performance and bespoke luxury converge to create some of the world’s most exclusive vehicles. Every RezVani—from the bulletproof Tank X to the track-ready Beast—is hand-built with military-grade materials, advanced engineering, and meticulous attention to detail. This is where bold design meets uncompromising craftsmanship, redefining what it means to drive a truly custom supercar.

Key Takeaways

• Handcrafted precision: Every Rezvani vehicle is meticulously built by skilled artisans.
• Performance-driven design: Power meets luxury with cutting-edge engineering and materials.
• Customization focus: Buyers co-create bespoke features for a truly unique ride.
• Military-grade tech: Advanced armor and defense options redefine civilian safety.
• Factory transparency: Witness production firsthand with guided tours and real-time updates.
• Elite craftsmanship: Each detail reflects a commitment to uncompromising quality.

Where Dreams Are Built: A Glimpse Into Rezvani Motors

Imagine walking into a factory where every car isn’t just built—it’s crafted. Not mass-produced, not assembled on a conveyor belt, but carefully shaped by hand, one weld, one bolt, one custom interior stitch at a time. That’s the world of Rezvani Motors, a boutique automaker based in Irvine, California. If you’ve ever dreamed of a vehicle that blends the sleekness of a luxury sports car with the ruggedness of a military-grade machine, you’ve probably already heard of Rezvani. But what happens behind the scenes? What makes the Rezvani factory so different from the giants like Tesla or BMW?

Having visited the Rezvani factory during a recent press tour, I can tell you it’s not just about the cars—it’s about the process. From the moment you step inside, the air hums with a quiet intensity. There are no robotic arms zipping across the floor. No endless lines of identical chassis. Instead, you see artisans in blue coveralls, laser measuring tools in hand, inspecting carbon fiber panels like they’re handling Renaissance sculptures. This is where luxury meets performance, not in a showroom, but on the shop floor. And if you’re curious—like I was—about how a small American company builds vehicles that rival (and sometimes surpass) six-figure European exotics, then you’re in the right place.

The Birthplace of Rezvani: From Concept to Concrete

A Garage Dream That Became Reality

Rezvani Motors didn’t start in a high-rise office or a sprawling industrial park. It began in a garage. Founder Ferris Rezvani, an Iranian-American with a background in architecture and design, wanted to build a car that reflected his vision: bold, aggressive, and deeply personal. The first Rezvani model, the Beast, was born from modifying a Lotus Elise—adding a mid-engine, supercharged V6, and a carbon fiber body that looked like it escaped from a sci-fi movie.

But the real magic happened when Ferris realized he couldn’t scale this dream without a proper facility. So in 2016, he opened the Rezvani factory in Irvine, a quiet suburb of Los Angeles. The location was strategic: close to aerospace suppliers, skilled engineers, and a deep pool of automotive talent. But more importantly, it was a blank canvas—a place where every inch of space could be optimized for custom builds, not mass production.

Design Philosophy: Form Follows Function (and Attitude)

What sets the Rezvani factory apart is its design-first approach. Unlike traditional automakers, who build around platforms (like the BMW 3 Series chassis), Rezvani starts with a vision. Take the Rezvani Tank, for example. It looks like a futuristic SUV from a post-apocalyptic film, but its design isn’t just for show. Every sharp angle, every armored panel, every hidden compartment serves a purpose—whether it’s protection, aerodynamics, or pure intimidation.

• Modular Platforms: Instead of relying on a single donor car, Rezvani uses modular chassis designs. This allows them to adapt the same base for multiple models—like the Tank and the upcoming Tank X—without reinventing the wheel.
• Customer-Driven Design: Buyers aren’t just purchasing a car; they’re co-creating it. During the build process, clients can choose everything from the suspension stiffness to the type of bulletproof glass (yes, really).
• No Two Are Alike: Because of this customization, no two Rezvani vehicles are identical. Even if two customers order the same model, subtle differences in paint, trim, or tech packages make each one unique.

It’s like building a bespoke suit, but for your soul on four wheels.

Inside the Factory: Where Craftsmanship Meets Innovation

The Workshop: A Symphony of Hands and Machines

Step inside the Rezvani factory, and you’ll notice something unusual: it’s quiet. No deafening stamping presses or robotic welders. Instead, you hear the hum of CNC machines, the soft clink of wrenches, and the occasional laugh from a technician. The space is divided into zones—body, paint, assembly, electronics—each staffed by specialists who’ve worked at places like Lamborghini, Tesla, and even the U.S. military.

One of the most striking areas is the carbon fiber department. Here, technicians lay out pre-impregnated carbon sheets into molds, which are then baked in ovens at precise temperatures. It’s a process that takes hours, but the result is a body panel that’s both lighter and stronger than steel. “We don’t rush this,” says Maria, a lead composites engineer. “A single mistake can ruin a $15,000 panel.”

Paint and Finish: Where Color Becomes Identity

Rezvani’s paint booth is like a high-end art studio. The team uses a combination of hand-sanding, robotic sprayers, and custom color-matching software to achieve finishes that are as much about emotion as they are about aesthetics. Want a matte gunmetal with a hint of gold flake? Done. How about a “Stealth Black” that absorbs light like a black hole? They’ve got that too.

One customer even requested a paint job that shifted from deep blue to violet in sunlight—a process that required 17 layers of clear coat and metallic flakes. “It took three weeks,” says the painter, “but when he saw it, he cried. That’s why we do this.”

Pro tip: If you’re ordering a Rezvani, spend time in the paint lab. The color you choose isn’t just a shade—it’s a statement.

Assembly Line: Slow, Precise, and Human-Centric

Unlike traditional assembly lines that move at 60 mph, Rezvani’s “line” is more of a workstation. Each car moves from one station to the next only when it’s perfect. A technician might spend an entire day installing the wiring harness in a Tank X, ensuring every connection is secure and every cable routed cleanly.

“We don’t have a quota,” explains Carlos, a senior assembler. “We have a standard. If a part doesn’t meet it, we fix it—no matter how long it takes.” This philosophy extends to the engine bay, where mechanics install supercharged V8s, electric powertrains, or hybrid systems with surgical precision.

Engineering the Impossible: Rezvani’s Tech Edge

Powertrains That Defy Expectations

Rezvani doesn’t just slap a big engine in a car and call it a day. Their engineering team focuses on balance—how power, weight, and aerodynamics work together. The Beast Alpha, for instance, uses a 2.4L supercharged engine that produces 500 horsepower, but it’s tuned for low-end torque to make it drivable on city streets. Meanwhile, the Tank X features a 1,000-horsepower electric powertrain that can go from 0 to 60 mph in 2.9 seconds—faster than a Porsche 911 Turbo.

But the real innovation is in the software. Rezvani’s vehicles come with a custom ECU (engine control unit) that allows drivers to switch between driving modes—like “Track,” “Stealth,” and “Off-Road”—with the press of a button. In “Stealth” mode, the car dims its lights, silences the engine, and activates thermal camouflage (on armored models).

Armored for the Apocalypse (But Still Luxurious)

One of Rezvani’s most controversial—and impressive—features is its armored vehicle line. The Tank Military Edition, for example, is rated to withstand 7.62mm rifle rounds, grenade blasts, and even chemical attacks. But it’s not just about protection. The interior is lined with Italian leather, heated seats, and a 10-inch touchscreen infotainment system.

“We call it ‘apocalypse luxury,’” jokes a lead designer. “You can survive a zombie attack, but you shouldn’t have to suffer a bad cupholder.” The armoring process involves layering Kevlar, ceramic plates, and ballistic glass, all while keeping the car’s weight under 6,000 pounds. It’s a delicate dance between safety and performance.

Custom Electronics: The Brain Behind the Beauty

Rezvani’s electronics team is like a Silicon Valley startup. They develop custom firmware for everything from the digital gauge cluster to the “Rezvani Command” app, which lets owners control their car’s features remotely (like unlocking doors, starting the engine, or even deploying a smoke screen—yes, really).

One standout feature is the “Night Vision” system, which uses infrared cameras to detect animals, pedestrians, or obstacles in total darkness. It’s standard on the Tank and optional on the Beast. “We didn’t just copy what Mercedes or Audi does,” says the lead software engineer. “We built something that’s uniquely Rezvani.”

The Customer Experience: From Order to Delivery

Ordering: More Than Just a Car, It’s a Journey

Buying a Rezvani isn’t like walking into a dealership. It’s a process that can take anywhere from 3 to 12 months, depending on the level of customization. Here’s how it works:

1. Consultation: You meet with a Rezvani specialist (in person or via video call) to discuss your vision. Do you want armor? A specific engine? A unique color? This is where the dream starts.
2. 3D Visualization: Using CAD software, the team creates a 3D model of your car. You can rotate it, zoom in, and even “sit” in the virtual driver’s seat.
3. Deposit: A 20% deposit locks in your build slot. The remaining balance is paid in stages as the car progresses.
4. Build Updates: You’ll receive weekly photos and videos of your car’s progress. Some owners even visit the factory to watch their vehicle being built.

“It’s like following the birth of a child,” says a customer who ordered a Tank X. “You see it grow, change, and finally come to life.”

Delivery: The Grand Finale

The delivery experience is unlike any other. Rezvani hosts a private ceremony at the factory, where the owner is presented with their car—often with a custom license plate, a personalized plaque, and a bottle of champagne. “We want them to feel like they’re part of the Rezvani family,” says the delivery coordinator.

One customer, a tech entrepreneur, flew in from Dubai to pick up his Beast Alpha. “I’ve owned Ferraris, Lambos, you name it,” he said. “But this? This feels like mine.”

Challenges and the Road Ahead

Scaling Without Losing Soul

Rezvani’s biggest challenge is growth. As demand increases (they currently build about 50 cars per year), how do they maintain the artisanal quality that defines them? “We’re not trying to be Tesla,” says Ferris Rezvani. “We’re trying to be Rezvani.”

The solution? Strategic partnerships. In 2023, they teamed up with a California-based EV manufacturer to streamline battery production for their electric models. But even with outside help, every Rezvani still gets the same hand-built attention to detail.

The Price of Uniqueness

Let’s be honest: Rezvani cars are expensive. The Tank starts at $125,000, while the Beast Alpha can top $300,000 with options. But for many buyers, the price isn’t about the car—it’s about the experience. “You’re not just buying a vehicle,” says a customer. “You’re buying a piece of automotive art.”

Still, Rezvani is exploring ways to make their vehicles more accessible. Rumors suggest a “Rezvani Lite” model—a more affordable, less armored version of the Tank—could launch by 2026.

Data Table: Rezvani Model Comparison

Model	Starting Price	Engine/Powertrain	0-60 mph	Unique Feature
Tank	$125,000	6.4L V8 (500 HP)	5.8 sec	Optional armor package
Tank X	$250,000	Electric (1,000 HP)	2.9 sec	Smoke screen & thermal camo
Beast Alpha	$200,000	2.4L Supercharged (500 HP)	3.5 sec	Carbon fiber monocoque
Beast X	$350,000	3.0L Twin-Turbo V6 (700 HP)	3.2 sec	Active aerodynamics

Final Thoughts: Why Rezvani Matters

Walking out of the Rezvani factory, I couldn’t help but feel inspired. In an age of homogenized, cookie-cutter cars, Rezvani stands as a reminder that automotive design can still be personal, bold, and uncompromising. They’re not trying to appeal to everyone—they’re building for those who refuse to blend in.

Yes, the prices are high. Yes, the wait times are long. And yes, some features (like the smoke screen) might seem overkill. But that’s the point. Rezvani isn’t just selling cars. They’re selling experiences. They’re selling the thrill of driving something that feels like it was made just for you.

So if you’re the kind of person who values craftsmanship over convenience, who wants their car to make a statement before it even starts, then the Rezvani factory might just be the place where your automotive dreams come true. Because here, luxury doesn’t just meet performance—it marries it.

Frequently Asked Questions

What makes the Rezvani factory unique compared to other luxury car manufacturers?

The Rezvani factory stands out by blending handcrafted luxury with extreme performance, specializing in low-volume, high-impact vehicles like the Tank and Vengeance. Each car is built to order, emphasizing customization, cutting-edge tech, and military-grade durability.

Where is the Rezvani factory located, and can customers visit?

The Rezvani factory is based in Irvine, California, and offers limited tours by appointment for clients and enthusiasts. Visitors get a behind-the-scenes look at how bespoke supercars and SUVs are assembled.

How long does it take to build a custom Rezvani vehicle at the factory?

Production time varies by model and customization level but typically takes 3–6 months from order to delivery. Complex features like bulletproof armor or bespoke interiors may extend the timeline.

Does the Rezvani factory offer performance upgrades for existing vehicles?

Yes, the Rezvani factory provides aftermarket performance packages, including engine tuning, suspension upgrades, and aesthetic enhancements. These are designed to boost power and exclusivity while preserving factory integrity.

What materials are used in Rezvani vehicles built at the factory?

Rezvani uses aerospace-grade aluminum, carbon fiber, and high-strength steel, alongside premium leather and Alcantara interiors. Options like armored plating and bulletproof glass are also available for security-focused models.

Can I customize every aspect of my Rezvani car at the factory?

Absolutely. The Rezvani factory offers near-limitless personalization, from bespoke paint colors and interior stitching to advanced tech like thermal imaging or off-road gear. Each vehicle is tailored to the owner’s vision.